A new technique inspired by elegant pop-up books and origami will soon allow clones of robotic insects to be mass-produced by the sheet. Devised by engineers at Harvard, the ingenious layering and folding process enables the rapid fabrication of not just microrobots, but a broad range of electromechanical devices.
In prototypes, 18 layers of carbon fiber, Kapton (a plastic film), titanium, brass, ceramic, and adhesive sheets have been laminated together in a complex, laser-cut design. The structure incorporates flexible hinges that allow the three-dimensional product—just 2.4 millimeters tall—to assemble in one movement, like a pop-up book.
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