How to make big things out of small pieces: Innovative lattice-like composite materials created at MIT #3DThursday #3DPrinting

MIT

How to make big things out of small pieces: Innovative lattice-like composite materials created at MIT:

In traditional composite manufacturing, the joints between large components tend to be where cracks and structural failures start. While these new structures are made by linking many small composite fiber loops, Cheung and Gershenfeld show that they behave like an elastic solid, with a stiffness, or modulus, equal to that of much heavier traditional structures — because forces are conveyed through the structures inside the pieces and distributed across the lattice structure.

What’s more, when conventional composite materials are stressed to the breaking point, they tend to fail abruptly and at large scale. But the new modular system tends to fail only incrementally, meaning it is more reliable and can more easily be repaired, the researchers say. “It’s a massively redundant system,” Gershenfeld says.

Cheung produced flat, cross-shaped composite pieces that were clipped into a cubic lattice of octahedral cells, a structure called a “cuboct” — which is similar to the crystal structure of the mineral perovskite, a major component of Earth’s crust. While the individual components can be disassembled for repairs or recycling, there’s no risk of them falling apart on their own, the researchers explain. Like the buckle on a seat belt, they are designed to be strong in the directions of forces that might be applied in normal use, and require pressure in an entirely different direction in order to be released.

The possibility of linking multiple types of parts introduces a new degree of design freedom into composite manufacturing. The researchers show that by combining different part types, they can make morphing structures with identical geometry but that bend in different ways in response to loads: Instead of moving only at fixed joints, the entire arm of a robot or wing of an airplane could change shape.

Alain Fontaine, who directs the innovation program for aircraft manufacturer Airbus, says this new approach to building structures “is really disruptive. It opens interesting opportunities in the way to design and manufacture aerostructures.” These technologies, he says, “can open the door to other opportunities” and have significant potential to lower manufacturing costs….

Read more.

MIT Lattice 02


649-1
Every Thursday is #3dthursday here at Adafruit! The DIY 3D printing community has passion and dedication for making solid objects from digital models. Recently, we have noticed electronics projects integrated with 3D printed enclosures, brackets, and sculptures, so each Thursday we celebrate and highlight these bold pioneers!

Have you considered building a 3D project around an Arduino or other microcontroller? How about printing a bracket to mount your Raspberry Pi to the back of your HD monitor? And don’t forget the countless LED projects that are possible when you are modeling your projects in 3D!

The Adafruit Learning System has dozens of great tools to get you well on your way to creating incredible works of engineering, interactive art, and design with your 3D printer! If you’ve made a cool project that combines 3D printing and electronics, be sure to let us know, and we’ll feature it here!


Have an amazing project to share? The Electronics Show and Tell is every Wednesday at 7:30pm ET! To join, head over to YouTube and check out the show’s live chat and our Discord!

Join us every Wednesday night at 8pm ET for Ask an Engineer!

Join over 38,000+ makers on Adafruit’s Discord channels and be part of the community! http://adafru.it/discord

CircuitPython – The easiest way to program microcontrollers – CircuitPython.org


New Products – Adafruit Industries – Makers, hackers, artists, designers and engineers! — New Products 11/15/2024 Featuring Adafruit bq25185 USB / DC / Solar Charger with 3.3V Buck Board! (Video)

Python for Microcontrollers – Adafruit Daily — Python on Microcontrollers Newsletter: A New Arduino MicroPython Package Manager, How-Tos and Much More! #CircuitPython #Python #micropython @ThePSF @Raspberry_Pi

EYE on NPI – Adafruit Daily — EYE on NPI Maxim’s Himalaya uSLIC Step-Down Power Module #EyeOnNPI @maximintegrated @digikey

Adafruit IoT Monthly — The 2024 Recap Issue!

Maker Business – Adafruit Daily — Apple to build another chip at TSMC Arizona

Electronics – Adafruit Daily — SMT Tip – Stop moving around!

Get the only spam-free daily newsletter about wearables, running a "maker business", electronic tips and more! Subscribe at AdafruitDaily.com !


No Comments

No comments yet.

Sorry, the comment form is closed at this time.