Bounty hunters are popular in the Star Wars universe, and though Boba Fett is cool, so is Shae Vizla. The female Mandalorian from Star Wars: The Old Republic is awesome and has a wicked cool armor design. Taras built the helmet from the costume and started by making a CAD model. Once he was happy with it, he prepped them for 3D printing. He applied Bondo to any gaps:
After sanding the Bondo down, I applied a coat of Bondo glazing putty and left it to dry for half an hour in front of a heater. (Normally, this putty takes several hours to dry depending on thickness, however curing is expedited significantly with the use of heat.)
Next I sanded the putty smooth, and applied more putty to fill in the trouble spots.
I repeated this process over the course of 3 days (tackling the ears and antenna stalk the same way), at the end of which I had a smooth helmet, ready for priming!
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Stop breadboarding and soldering – start making immediately! Adafruit’s Circuit Playground is jam-packed with LEDs, sensors, buttons, alligator clip pads and more. Build projects with Circuit Playground in a few minutes with the drag-and-drop MakeCode programming site, learn computer science using the CS Discoveries class on code.org, jump into CircuitPython to learn Python and hardware together, TinyGO, or even use the Arduino IDE. Circuit Playground Express is the newest and best Circuit Playground board, with support for CircuitPython, MakeCode, and Arduino. It has a powerful processor, 10 NeoPixels, mini speaker, InfraRed receive and transmit, two buttons, a switch, 14 alligator clip pads, and lots of sensors: capacitive touch, IR proximity, temperature, light, motion and sound. A whole wide world of electronics and coding is waiting for you, and it fits in the palm of your hand.