If you’re planning to dress as Captain America, a shield and helmet are practically requirements. They’re two pieces of the costume that make it instantly recognizable. Instructables user RuckaFett wasn’t happy with any helmets he saw in Halloween shops so he made his own by combining a cheap Captain America half mask (pictured below) and a skateboard helmet. He also used opaque vinyl, automotive interior striping, leather pieces for the ear flaps and chin strap, and a few more basics. He did an amazing job turning the two pieces into a quality helmet.
Here’s how he started after he gathered supplies:
I cut the rubber eye cushion out from the inside of the face mask. Cutting these support posts out was one of the more difficult portions of the project, but honestly the hardest part of the ENTIRE project was removing the dense foam padding from out of the inside of the FREAKING skateboard helmet! That one step nearly made me give up on the ENTIRE project! My advice is to just exercise LOTS of patience, and allow LOTS of time… I should point out that I left the elastic strap attached to the face mask for quite a while. As it was helpful in holding the mask and helmet together while fitting and bonding.
I estimated where I needed to cut the front lobe out of the skateboard helmet, and test fitted the mask over it. I did this a few times, only taking a slight bit off each time. This allowed me to “sneak up” on just the right size without going too far.
Once I had everything placed where I wanted and all was prepped, I spent countless hours bonding, gluing, and sanding until I had the finish looking as damn near perfect and smooth as I could. At that point, I sprayed the entire helmet primer white, then sanded it down again. I then used a computer graphics program to draw and print the graphics I could use to create stencils of the “A” and wings. That way they could be reversed out of the blue top coat (as the white primer would be exposed through he blue).
Adafruit publishes a wide range of writing and video content, including interviews and reporting on the maker market and the wider technology world. Our standards page is intended as a guide to best practices that Adafruit uses, as well as an outline of the ethical standards Adafruit aspires to. While Adafruit is not an independent journalistic institution, Adafruit strives to be a fair, informative, and positive voice within the community – check it out here: adafruit.com/editorialstandards
Stop breadboarding and soldering – start making immediately! Adafruit’s Circuit Playground is jam-packed with LEDs, sensors, buttons, alligator clip pads and more. Build projects with Circuit Playground in a few minutes with the drag-and-drop MakeCode programming site, learn computer science using the CS Discoveries class on code.org, jump into CircuitPython to learn Python and hardware together, TinyGO, or even use the Arduino IDE. Circuit Playground Express is the newest and best Circuit Playground board, with support for CircuitPython, MakeCode, and Arduino. It has a powerful processor, 10 NeoPixels, mini speaker, InfraRed receive and transmit, two buttons, a switch, 14 alligator clip pads, and lots of sensors: capacitive touch, IR proximity, temperature, light, motion and sound. A whole wide world of electronics and coding is waiting for you, and it fits in the palm of your hand.
Have an amazing project to share? The Electronics Show and Tell is every Wednesday at 7pm ET! To join, head over to YouTube and check out the show’s live chat – we’ll post the link there.