Through 3D printing, or additive manufacturing, robust and high-performing rocket parts can be created and offer improvements over traditional manufacturing methods. SpaceX is pushing the boundaries of what additive manufacturing can do in the 21st century, ultimately making the Falcon 9 rocket and Dragon spacecraft more reliable, robust and efficient than ever before.
On January 6, 2014, SpaceX launched its Falcon 9 rocket with a 3D-printed Main Oxidizer Valve (MOV) body in one of the nine Merlin 1D engines. The mission marked the first time SpaceX had ever flown a 3D-printed part, with the valve operating successfully with high pressure liquid oxygen, under cryogenic temperatures and high vibration.
Compared with a traditionally cast part, a printed valve body has superior strength, ductility, and fracture resistance, with a lower variability in materials properties. The MOV body was printed in less than two days, compared with a typical castings cycle measured in months. The valve’s extensive test program – including a rigorous series of engine firings, component level qualification testing and materials testing – has since qualified the printed MOV body to fly interchangeably with cast parts on all Falcon 9 flights going forward….
Every Thursday is #3dthursday here at Adafruit! The DIY 3D printing community has passion and dedication for making solid objects from digital models. Recently, we have noticed electronics projects integrated with 3D printed enclosures, brackets, and sculptures, so each Thursday we celebrate and highlight these bold pioneers!
Have you considered building a 3D project around an Arduino or other microcontroller? How about printing a bracket to mount your Raspberry Pi to the back of your HD monitor? And don’t forget the countless LED projects that are possible when you are modeling your projects in 3D!
The Adafruit Learning System has dozens of great tools to get you well on your way to creating incredible works of engineering, interactive art, and design with your 3D printer! We also offer the LulzBot TAZ – Open source 3D Printer and the Printrbot Simple Metal 3D Printer in our store. If you’ve made a cool project that combines 3D printing and electronics, be sure to let us know, and we’ll feature it here!