Adafruit will not be shipping orders Martin Luther King Jr. Day, Monday January 21, 2019. Any expedited orders placed after 11am ET Friday January 18 will go out Tuesday January 22.

Becoming the Dark Knight

batman costume 1

If you want to be like Batman, you don’t have to follow Bruce Wayne’s footsteps exactly. No tragic origin story is necessary – you just need to make the costume. Instructables user sellers.nathan made his Dark Knight costume based on the one seen in Batman Begins. He used a black zentai suit as the base and other materials included: 5-6 tiles of EVA foam, Plasti-Dip spray, and plastic resin. He worked with a friend who has Adobe Illustrator skills to create templates that Nathan then cut out of foam (he shares the files over at Instructables).

After the foam armor pieces were cut, smoothed, and painted, Nathan had to figure out a way to attach them to the zentai suit. He tried to use glue, but it didn’t work out. Velcro ended up saving the day, and with the help of his wife, they sewed small pieces of velcro to the suit and glued the opposite side of the velcro to the armor:

This process took many hours. My wife and I were up very late many nights in a row to make sure this was done by Halloween. We finished 2 days before.

The first step is to cut the strips of velcro to sizes that will fit for each piece of armor. I suggest at least 2 pieces for each armor part, sometimes more. Then, sand down the back of the foam where the velcro will be glued. This is really important. I didn’t do that on a few spots and the velcro comes off with minimal effort. You have to sand through the plastic coating. Then wipe it down so you have a clean surface. Next, put glue on the foam and the velcro and let sit for at least 30 sec. to get a little tacky. Then put them together. I left the pieces together for this. Clamp the velcro and the foam. I used cardboard as a buffer to not dent the foam. Let sit the appropriate amount of hours. After this is secure, you are ready for the next step.

I drew chalk onto the back of the velcro and then placed the armor in the correct location while wearing the suit. This will mark the spot the opposing piece of velcro needs to be sewn on. This is also why the adhesive velcro won’t work… it just gums up the sewing machine.

I had to do this step by step, especially with the chest and abs and ribs. I started with the chest and worked down to make sure each piece worked together. The velcro does give a little flexiblity in the placement, but not much. Placement is really important to make this look good. Make sure there is good placement before sewing.

In all, we ended up having somewhere between 80 & 100 individual pieces of velcro sewn to the suit.

batman wip 1

batman wip 2

Read more about the build at Instructables.

Stop breadboarding and soldering – start making immediately! Adafruit’s Circuit Playground is jam-packed with LEDs, sensors, buttons, alligator clip pads and more. Build projects with Circuit Playground in a few minutes with the drag-and-drop MakeCode programming site, learn computer science using the CS Discoveries class on, jump into CircuitPython to learn Python and hardware together, or even use Arduino IDE. Circuit Playground Express is the newest and best Circuit Playground board, with support for MakeCode, CircuitPython, and Arduino. It has a powerful processor, 10 NeoPixels, mini speaker, InfraRed receive and transmit, two buttons, a switch, 14 alligator clip pads, and lots of sensors: capacitive touch, IR proximity, temperature, light, motion and sound. A whole wide world of electronics and coding is waiting for you, and it fits in the palm of your hand.

Join 9,700+ makers on Adafruit’s Discord channels and be part of the community!

What do you want from CircuitPython in 2019?

Have an amazing project to share? Join the SHOW-AND-TELL every Wednesday night at 7:30pm ET on Google+ Hangouts.

Join us every Wednesday night at 8pm ET for Ask an Engineer!

Follow Adafruit on Instagram for top secret new products, behinds the scenes and more

Maker Business — A field guide to designing your PCBs, learned the hard way

Wearables — A glowing start point

Electronics — Current limiting!

Biohacking — A Gene to Predict Modafinil Response

Python for Microcontrollers — Python snakes its way on the SparkFun SAMD21 Mini,, 10k thanks, and Tim’s magazine #Python #Adafruit #CircuitPython @circuitpython @micropython @ThePSF @Adafruit

Get the only spam-free daily newsletter about wearables, running a "maker business", electronic tips and more! Subscribe at !

No Comments

No comments yet.

Sorry, the comment form is closed at this time.