If you’re going to dress like an orc, you might as well build massive armor to fit an orc, right? Right. That’s what Steven K. Smith, also known as SKS Props, did. He built everything from scratch to ensure it would be on a properly massive scale. He made the armor from head to toe using EVA foam and crafted a giant muscle suit to go underneath the armor from upholstery foam and cloth. The muscle started with a shirt though. He says:
To start off I took an old long sleeve shirt and installed a zipper down the back for convenience. Then I plotted approx where the muscle groups would be on the duct tape dummy using craft foam. Because their arms are gargantuan to say the least I had to bulk up my arms and shoulders even before muscles were added. One and a half inch upholstery foam was attached to the chest arms and shoulders using 3m 74 spray adhesive. Once it had dried completely I went back in with Barge cement to make sure all of the edges were tacked down really good. I used a Dremel on the upholstery foam to smooth out the bulk. This step was extremely time consuming. I had to go very slow so that it didn’t tear the foam. This was also the start to a losing battle with static electricity, the damn foam stuck to everything.
You can see a couple WIP photos below and then you can read Steven’s complete build thread with tons more pics at The Replica Props Forum.
Stop breadboarding and soldering – start making immediately! Adafruit’s Circuit Playground is jam-packed with LEDs, sensors, buttons, alligator clip pads and more. Build projects with Circuit Playground in a few minutes with the drag-and-drop MakeCode programming site, learn computer science using the CS Discoveries class on code.org, jump into CircuitPython to learn Python and hardware together, TinyGO, or even use the Arduino IDE. Circuit Playground Express is the newest and best Circuit Playground board, with support for CircuitPython, MakeCode, and Arduino. It has a powerful processor, 10 NeoPixels, mini speaker, InfraRed receive and transmit, two buttons, a switch, 14 alligator clip pads, and lots of sensors: capacitive touch, IR proximity, temperature, light, motion and sound. A whole wide world of electronics and coding is waiting for you, and it fits in the palm of your hand.
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