Pixar’s Monsters Inc. featured a variety of, well, monsters. The giant furry blue Sully was one of the stars, and Instructables user nbehling set out to make an ultimate costume that was both true to the movie, lifelike, and mobile. After gathering supplies and sketching the frame, nbehling drew a pattern to make Sully’s frame from foam (he shared the PDF on Instructables).
Once he moved onto crafting the shape of the head, he had to make the eyes. He used four inch plastic globes for the base. he says:
Trace the circle onto a piece of EVA foam. Cut out the circle the same size as the globe.
Use a piece of pvc pipe or something similar to punch out the pupil. Use a larger piece of pvc or something round to score a larger circle around the Iris. This gives the eyes some much-needed life under the dome.
Paint the pupil black. Tape off the iris and Plastidip the whites. Take the tape off the iris and use a series of different shade blue sharpie shades to draw in the details. Basically, draw progressively larger triangles till you reach the whites of the eyes.
Glue the pupil back in place. push the foam eye into the globe creating a convex eye. The white plastidip will have enough grip to temporarily hold the eye in place. Once the eye is positioned right, glue it in place.
This video shows off the detailing on the costume:
See the sketch below and view the Sully costume in very early stages.
Learn about the entire how-to process at Instructables.
Adafruit publishes a wide range of writing and video content, including interviews and reporting on the maker market and the wider technology world. Our standards page is intended as a guide to best practices that Adafruit uses, as well as an outline of the ethical standards Adafruit aspires to. While Adafruit is not an independent journalistic institution, Adafruit strives to be a fair, informative, and positive voice within the community – check it out here: adafruit.com/editorialstandards
Stop breadboarding and soldering – start making immediately! Adafruit’s Circuit Playground is jam-packed with LEDs, sensors, buttons, alligator clip pads and more. Build projects with Circuit Playground in a few minutes with the drag-and-drop MakeCode programming site, learn computer science using the CS Discoveries class on code.org, jump into CircuitPython to learn Python and hardware together, TinyGO, or even use the Arduino IDE. Circuit Playground Express is the newest and best Circuit Playground board, with support for CircuitPython, MakeCode, and Arduino. It has a powerful processor, 10 NeoPixels, mini speaker, InfraRed receive and transmit, two buttons, a switch, 14 alligator clip pads, and lots of sensors: capacitive touch, IR proximity, temperature, light, motion and sound. A whole wide world of electronics and coding is waiting for you, and it fits in the palm of your hand.
Have an amazing project to share? The Electronics Show and Tell is every Wednesday at 7pm ET! To join, head over to YouTube and check out the show’s live chat – we’ll post the link there.